Ceramic foam filters have a foam-like porous structure. They are made of refractory materials that are resistant to molten metal erosion. They are mainly used in the field of metallurgy and casting metal liquid filtration and purification to remove undesirable nonmetallic inclusions and reduce trapped gas that are contained in the casting. There are three ceramic foam filters, alumina, silicon carbide (SiC) and zirconia foam filters. They can be supplied in round, square, rectangular or other customized shapes with different pore sizes and porosities.
Extruded Ceramic Filter
Extruded ceramic filter has straight channels in honeycomb structure. It is mainly used in metallurgy and foundry industry to filter out impurities, reduce casting porosity, eliminate turbulence in the metal stream and improve casting quality.
Characteristics
o Light weight o Large surface area through-hole rate o high pass rate o Good chemical stability and corrosion resistance o High mechanical strength o High thermal shock resistance
Specifications
Filter type
Ceramic Foam Filters
Extruded Filter
Filter Materials
Alumina
SiC
Zirconia
Cordierite-Mullite
Applications
Aluminum and aluminum alloy
Iron, Iron alloy, copper, bronze and brass
Steel, Stainless steel and alloy
Grey iron, ductile iron, aluminum alloy and other non-ferrous alloys
Volume Density (g/cm3)
0.4 - 0.5
0.3 - 0.5
0.7 - 1.0
0.8 - 1.2
Hole Density (ppi)
10 - 40
8 - 30
10 - 30
100 – 300 (csiI)
Open Porosity (%)
80 - 90
80 - 90
80 - 90
35 - 60
Maximum Working Temperature (°C)
1100
1500
1700
> 1500
Compressive Strength (MPa)
0.8
1.0
1.5
> 2
Bending Strength (MPa)
0.6
2.5
1.0
Thermal Shock Resistance (times from1100°C to room temperature)